SECTION 10
INSPECTIONS
1. Purpose
To provide the superintendent with the necessary forms and guidelines for jobsite inspections.
2. Site Inspection
The superintendent and foreman shall make daily inspections of operations and be continually alert to changing conditions, as the work progresses. Focus shall be on unsafe acts as well as unsafe conditions. All unsafe acts and conditions shall be corrected immediately.
The superintendent and foreman are required to complete their respective Area Safety Audit Forms, found at the end of this section, on a weekly basis. A copy of the completed form shall be kept on file at the field office and the original sent to the safety coordinator at the Memphis office.
Required forms: 1. Superintendent: Area Safety Audit Form
2. Craft Foreman: Area Safety Audit Form
3. Equipment
Inspections
The superintendent or his designee shall make daily inspection of all construction tools and equipment and complete the appropriate inspection forms located at the end of this section. These reports shall be maintained at the field office with a copy to safety coordinator
Required forms: 1. Cranes - copy in crane
2. Forklifts
3. Manlifts
4. Scissors lifts
4. Rigging
All rigging shall be inspected prior to its use each day. See Rigging Inspection Procedure.
5. Safety Audits
SMC safety coordinators, superintendents and foremen shall make audits of the construction site in accordance with the audit procedure detailed in this section. Visiting members of management as outlined in the audit procedure will randomly perform other audits. Any items found in noncompliance shall be corrected immediately.
OSHA INSPECTION OUTLINE
1.
Procedures to
Follow When Involved in an OSHA Compliance Inspection
Notify the Memphis office upon the arrival of OSHA.
Determine if a subpoena should be required. Although some owners require a subpoena for OSHA to come on their site, SMC does not.
Examine the inspector's credentials. Record his/her name, serial number and the name of his/her supervisor.
During the opening conference, learn the purpose and scope of the inspection. Request copies of the applicable safety and health standard as well as a copy of the complaint, if any.
Ensure that your OSHA poster is here and your Hazard Communication Program is on hand, your OSHA 200 log is up-to-date, and last year's 200 log is posted, as required.
Never disclose information, which can be used against you. Do not ask the inspector if something is or is not in compliance. Be polite, yet firm. Do not hesitate to boast about the safety precautions taken on the project.
During a walk-around inspection, a supervisory employee should accompany the inspector. The inspector has the right to consult with a reasonable number of employees concerning safety and health matters. Take photos of the same items photographed by the inspector. They can talk with your employees in private and ask for their home phone numbers (workers are not obligated to discuss anything with OSHA).
Make a note of every violation, if any, that the inspector points out. Correct, if possible, all violations immediately and be sure that the inspector's records reflect the correction.
Note the amount of time the inspector was on your project.
Subcontractors should be present during inspection of their work.
During the closing conference, review items, if any, for which you will be cited. Check the item against the standard. Ask for complete explanation if it is not absolutely clear. Should you disagree with the inspector's position, politely yet firmly, point out your opinion.
Do not discuss the fine! This could be construed as a bribe.
Types of citations are serious, other than serious, willful, and repeat. Expect a follow-up inspection if your citation is classified as serious, other than serious, or willful.
AUDITS
1. Construction Audits
Purpose
To review the jobsite work activities and equipment on a frequent and regular basis in an effort to eliminate potential hazards and to document the findings.
Responsibility
It is the responsibility of all salaried or hourly employees acting in the capacity of superintendents, foremen and safety coordinators to inspect the jobsite during their normal duties on a daily basis and to document their inspections on a weekly basis.
Training
All superintendents and safety coordinators shall complete the 30-hour OSHA course. At least one employee who has completed the course shall be assigned to the project. All foremen shall complete the 10-hour OSHA course or the superintendent shall review the highlights of OSHA standard 1926 and this manual as it applies to his work. This shall be documented on the SMC training sheet and a copy submitted to the Memphis office.
Audit Responsibility
· Foremen - All employees acting in the capacity of foreman shall complete the “Task Safety Planner” with each crew each day prior to beginning the task. A new “Task Safety Planner” must be completed if the hazards or jobs change. These shall be submitted to the superintendent. Once each week, the foreman shall complete the “Area Safety Audit” for his area(s) and submit it to the superintendent.
· Superintendents - Superintendents shall review the “Task Planner” for compliance to the program and for any suggestions for improvement or deviations. These shall be forwarded to the “on-site” safety coordinator or maintained in the field files, as required.
The superintendent shall review the “Area Safety Audit” form for those items in violation or needs improvement and ensure the deficiencies have been corrected.
The superintendent shall complete the “Superintendent Area Safety Audit” each week for the entire jobsite. He shall correct any deficiency found during the audit.
Both the foreman and superintendent forms shall be forwarded to the on-site safety coordinator or maintained in the field file and a copy sent to the Memphis office.
· Safety Coordinators - The safety coordinator shall review both the foreman’s and superintendent’s’ audits and follow up to be sure the noted deficiencies have been corrected.
He shall complete his audit form each week for the entire jobsite and submit a copy of it to the superintendent to correct deficiencies and to make him aware of problems that need to be addressed. The coordinator shall follow up all discrepancies to ensure the hazards have been corrected.
A copy of the safety coordinator’s audit, along with the foreman’s and superintendents, shall be sent to the Memphis office each week.
Each line on the respective audit forms shall be checked as appropriate.
If a deficiency or dangerous act is found during the audit, the form shall be checked, as required, and the problem corrected. For example:
1. If the pipe foreman is conducting hi s audit and notices welding screens are not in use, he should check the box “Needs Improvement” if isolated or “Needs Immediate Attention” if the whole job is affected. Then correct the problem.
2. While conducting the audit, the superintendent notices an ironworker stuffing bolts 15 feet off the ground and is not tied off. The superintendent should check the box “Needs Immediate Attention” as this is a life-threatening situation and correct the problem (including reprimanding the employee and notifying his/her foreman).
2. Employee Safety Compliance Audit
Purpose
To review all hourly and salaried employees acting in the capacity of foreman and superintendent and to identify their strength and weaknesses with respect to SMC’s safety and loss prevention program.
Responsibility
It is the responsibility of visiting members of management and safety coordinators to conduct the compliance audit. Audits should be conducted at random and at least twice during the project.
Audit
Audits shall be unbiased and conducted in a constructive manner to identify weakness in the implementation of the program and its administration in an effort to continue to improve the overall job safety.
The auditor shall review the entire jobsite with the superintendent for overall compliance to the program and the foremen’s compliance with respect to their specific crew or task.
The auditor shall randomly interview a cross section of employees, as required, to complete the audit.
The superintendent/foreman shall make available daily and weekly inspection reports for review including, but not limited to, the following:
Rigging
Body Harness
Training Records
Equipment Inspection(s)
Weekly Safety Audits
Accident Investigation Reports
Reprimands
Any other required by the client
Upon completion of the audit, the auditor shall review the employee’s overall performance with that individual for his/her comments.
After the review, the auditor and employee shall sign and date the form. The form shall be forwarded to the safety director at the Memphis office.
SAFE ACTION
FROM EVERYONE
SAFETY TASK ASSIGNMENT
DATE:
FOREMAN:
CRAFT:
TOTAL # OF CRAFTSMEN: __________________
As a foreman,
you are responsible for the health, safety and the well being of each
individual assigned to your team.
Daily planning of work activities will result in quality work without
repeats and delays. Safety should be
another factor in daily planning. As a
means of assisting you in your daily safety planning, the following subjects
will aid you in achieving your daily goals.
After completion of this form, have each craftsman of your team sign the
back and turn in to the Safety Department.
GENERAL SAFETY YES NO COMMENTS
|
PERSONAL
PROTECTIVE EQUIPMENT |
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|
|
|
HAZARD
COMMUNICATION |
|
|
|
|
WASTE
DISPOSAL |
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MATERIAL
STORAGE |
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|
EQUIPMENT
INSPECTION |
|
|
|
|
SIGNS,
SIGNALS, BARRICADES |
|
|
|
|
100%
FALL PROTECTION |
|
|
|
WELDING AND CUTTING YES NO COMMENTS
|
BURNING
PERMITS |
|
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|
CLIENT ( ) |
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FIREWATCH |
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FIRE EXTINGUISHER |
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WATER HOSE |
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WELDING
BLINDS |
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FIRE
BLANKETS |
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FLASH
BACK ARRESTORS |
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BOTTLE
STORAGE |
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LADDERS AND SCAFFOLDING YES NO COMMENTS
|
PROPER
FOOTING |
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|
TIE
OFF ROPE |
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HOIST
ROPE |
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HANDRAILS,
MIDRAILS, TOEBOARDS |
|
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100%
FALL PROTECTION |
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100% FALL PROTECTION YES NO COMMENTS
|
PRIMARY
FALL PROTECTION |
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|
HANDRAILS, MIDRAILS, TOE-BOARD |
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HOLE COVERS |
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SECONDARY
FALL PROTECTION |
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WARNING LINES |
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BODY HARNESS |
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ELECTRICAL YES NO COMMENTS
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GROUND
FAULT INTERRUPTERS |
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DAILY
INSPECTION |
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LOCK-OUT/TAG-OUT |
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TEMPORARY
CORDS PROPERLY SUSPENDED |
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STEEL ERECTION YES NO COMMENTS
|
DAILY
CRANE INSPECTION |
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MATERIAL
HOIST |
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RIGGING
EQUIPMENT |
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TAG
LINES |
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LIFE
LINES |
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PERSONNEL
LIFTS |
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FLOOR
REQUIREMENTS |
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FALL
PROTECTION |
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BODY HARNESS WITH 2 LANYARDS |
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100% TIE OFF |
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BARRICADES,
SIGNS |
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DEMOLITION YES NO COMMENTS
|
STRUCTURE
SHORED |
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SYSTEM
ISOLATED |
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LOCK-OUT/TAG-OUT |
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SYSTEM
PURGED/VENTED/DRAINED |
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VESSEL
INSPECTED |
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VESSEL
MONITORED |
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FIRE
PROTECTION |
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100%
FALL PROTECTION |
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BARRICADES,
SIGNS |
|
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|
Please note this subject
matter for discussion with your force is a general safety list and may not
cover all aspects of your daily work plan.
You may use the space on back for additional comments.
FOREMAN’S SIGNATURE
AREA SAFETY AUDIT FORM
Person Making Inspection Title _________
Area Audited Date ___________
CODE: 0 - Does Not
Apply
1 -
Adequate Or Proper
2 -
Needs Improvement
3 -
Needs Immediate Attention
|
1. Housekeeping |
0 |
1 |
2 |
3 |
|
a. General neatness of working areas |
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b. Passageways
and walkways clear |
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c. Waste
containers provided and used |
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d. Debris
stacked in piles out of work areas |
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e. Welding
rods collected and put in designated containers |
|
|
|
|
|
|
|
|
|
|
|
2. Welding And Oxy
Fuel Cutting |
0 |
1 |
2 |
3 |
|
a. Welding/burning
permit acquired & posted |
|
|
|
|
|
b. Atmospheric
testing |
|
|
|
|
|
c. Adjacent
workers protected by screens |
|
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d. Sparks
and hot slag contained |
|
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e.
Hoses
and leads secured out of passageways and in good condition |
|
|
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f. Welding
or cutting area ventilated |
|
|
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g. Gas
cylinders upright, secured and properly stored |
|
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h. Fire
blankets (spark catchers) in use |
|
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i. Equipment
in operating condition |
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j. Electrical
equipment grounded |
|
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|
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3. Personal
Protective Equipment |
0 |
1 |
2 |
3 |
|
a. Hard
hat and welding hood |
|
|
|
|
|
b. Safety
glasses and/or face shield |
|
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|
|
|
c. Ear
protection |
|
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|
|
d. Fall
protection - body harness |
|
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e. Hard
toe shoe |
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f. Gloves,
welding leathers, etc. |
|
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|
g. Proper
clothing worn |
|
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|
h. Respiratory
protection: |
|
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|
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|
Worker fit tested, training and
given physical examination |
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|
Two-strap disposable dust mask
used |
|
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Ventilation used where needed |
|
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|
4. Tools |
0 |
1 |
2 |
3 |
|
a. Proper
tool for each job |
|
|
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|
|
b. Tools
inspected and are in good order |
|
|
|
|
|
c.
Electrical
(110/120 volt) tools are 3 wire grounded or double insulated |
|
|
|
|
|
d.
Electrical
cords three prong plugs are in place, in good condition |
|
|
|
|
|
e. Workers
protected by GFCI |
|
|
|
|
|
f. All
tools with point of operation guards |
|
|
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|
|
g. Tools
used in elevated conditions secured from falling |
|
|
|
|
|
|
|
|
|
|
|
5. Scaffolding |
0 |
1 |
2 |
3 |
|
a. Scaffolds
are level and plumb and on a firm base |
|
|
|
|
|
b. Adjusting/leveling
screws at base |
|
|
|
|
|
c.
Guard
rails and toe boards installed on all open sides of and ends of platform more than 10 feet
high |
|
|
|
|
|
d. Scaffold
grade planking in good condition |
|
|
|
|
|
e. All
bracing in place |
|
|
|
|
|
f. Work
area completely planked & secured |
|
|
|
|
|
g. Access
ladders provided, secured |
|
|
|
|
|
h. Screens
provided to protect people walking below scaffold |
|
|
|
|
|
i.
Scaffolding frames locking pins in
place, no substitutions of weld rods, etc. |
|
|
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|
j.
Scaffolds secured to structure or
building to prevent movement |
|
|
|
|
|
|
|
|
|
|
|
6. Ladders |
0 |
1 |
2 |
3 |
|
a. Ladders
inspected and in good condition |
|
|
|
|
|
b. Ladders
extend 36" above landing |
|
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c. Ladders
equipped with safety shoes |
|
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d. Ladders
"tied off" to prevent movement |
|
|
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|
|
e. Stepladders
fully open when in use |
|
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|
|
f. Employees
not standing on top or first step of ladder |
|
|
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|
|
f.
Ladder base must be positioned
one-quarter of the vertical distance away from the ladder support point |
|
|
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|
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|
|
7. Barricades and
Railings |
0 |
1 |
2 |
3 |
|
a.
Work
areas have limited access through means of flagging or barricades |
|
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|
b. Perimeter
guards on elevated floors above four feet |
|
|
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|
|
c. Floor
openings covered or barricaded |
|
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|
|
d.
Standard
railing 42" high with intermediate rail and 4” high toe board capacity of 200 lbs. |
|
|
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|
8. Fire Prevention |
0 |
1 |
2 |
3 |
|
a. Fire
instruction to personnel |
|
|
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|
|
b. Fire
extinguishers identified & checked |
|
|
|
|
|
c. Adequate
fire watch maintained |
|
|
|
|
|
e.
"No
Smoking or Open Flame" signs posted and enforced where needed |
|
|
|
|
|
e. Monthly
inspection / Annual Inspection |
|
|
|
|
|
|
|
|
|
|
|
9. Rigging |
0 |
1 |
2 |
3 |
|
a.
Rigging
equipment for material handling checked for safety before use |
|
|
|
|
|
b. Proper
techniques used in rigging operation |
|
|
|
|
|
c. Taglines
used in rigging operation |
|
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|
Any additional comments
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
SUPERINTENDENT: AREA SAFETY AUDIT FORM
Person Making
Inspection Title
______
Area
Audited Date
CODE: 0 - Does Not Apply
1 -
Adequate Or Proper
2 -
Needs Improvement
3 -
Needs Immediate Attention
|
1. Housekeeping |
0 |
1 |
2 |
3 |
|
a. General neatness of working areas |
|
|
|
|
|
b. Passageways
and walkways clear |
|
|
|
|
|
c. Waste
containers provided and used |
|
|
|
|
|
d. Debris
stacked in piles out of work areas |
|
|
|
|
|
e. Welding
rods collected and put in designated containers |
|
|
|
|
|
f. Tool
and material storage areas neat and orderly |
|
|
|
|
|
g. Nails
in lumber clinched over or removed |
|
|
|
|
|
|
|
|
|
|
|
2. Welding And Oxy
Fuel Cutting |
0 |
1 |
2 |
3 |
|
a. Welding/burning
permit acquired & posted |
|
|
|
|
|
b. Atmospheric
testing |
|
|
|
|
|
c. Adjacent
workers protected by screens |
|
|
|
|
|
d. Sparks
and hot slag contained |
|
|
|
|
|
f.
Hoses and leads secured out of
passageways and in good condition |
|
|
|
|
|
f. Welding
or cutting area ventilated |
|
|
|
|
|
g. Gas
cylinders upright, secured and properly stored |
|
|
|
|
|
h. Fire
blankets (spark catchers) in use |
|
|
|
|
|
i. Equipment
in operating condition |
|
|
|
|
|
j. Electrical
equipment grounded |
|
|
|
|
|
|
|
|
|
|
|
3. Personal
Protective Equipment |
0 |
1 |
2 |
3 |
|
a. Hard
hat and welding hood |
|
|
|
|
|
b. Safety
glasses and/or face shield |
|
|
|
|
|
c. Ear
protection |
|
|
|
|
|
d. Fall
protection-safety belt/body harness |
|
|
|
|
|
e. Work
shoe or hard toe shoe |
|
|
|
|
|
f. Gloves,
welding leathers, etc. |
|
|
|
|
|
g. Proper
clothing worn |
|
|
|
|
|
h. Respiratory
protection: |
|
|
|
|
|
Worker fit, tested, training and
given physical examination |
|
|
|
|
|
Two-strap disposable dust mask
used |
|
|
|
|
|
Ventilation used where needed |
|
|
|
|
|
4. Tools |
0 |
1 |
2 |
3 |
|
a. Proper
tool for each job |
|
|
|
|
|
b. Tools
inspected and in good working order |
|
|
|
|
|
b.
Electrical
(110/120 volt) tools are 3-wire grounded or double insulated |
|
|
|
|
|
c.
Electrical
cords three-prong plugs are in place, cords in good condition |
|
|
|
|
|
e. Workers
protected by GFCI |
|
|
|
|
|
f. All
tools with point of operation guards |
|
|
|
|
|
g. Tools
used in elevated conditions secured from falling |
|
|
|
|
|
5. Scaffolding |
0 |
1 |
2 |
3 |
|
a. Scaffolds
are level and plumb and on a firm base |
|
|
|
|
|
b. Adjusting/leveling
screws at base |
|
|
|
|
|
d.
Guard
rails and toe boards installed on all open sides of and ends of platform more than 10 feet high |
|
|
|
|
|
d. Scaffold
grade planking in good condition |
|
|
|
|
|
e. All
bracing in place |
|
|
|
|
|
f. Work
area completely planked & secured |
|
|
|
|
|
g.
Access
ladders provided, secured and extend 36" above landing |
|
|
|
|
|
h. Screens
provided to protect people walking below scaffold |
|
|
|
|
|
h.
Scaffolding
frames locking pins in place, no substitutions of weld rods, etc. |
|
|
|
|
|
i.
Scaffolds secured to structure or
building to prevent movement |
|
|
|
|
|
|
|
|
|
|
|
6. Manufactured and
Job Made Ladders |
0 |
1 |
2 |
3 |
|
a. Ladders
inspected and in good condition |
|
|
|
|
|
b. Ladders
extend 36" above landing |
|
|
|
|
|
c. Ladders
equipped with safety shoes |
|
|
|
|
|
d. Ladders
"tied off" to prevent movement |
|
|
|
|
|
e. Stepladders
fully open when in use |
|
|
|
|
|
f. Employees
not standing on top or top step of ladder |
|
|
|
|
|
g.
Ladder
base must be positioned one-quarter of the vertical distance away from the ladder support point |
|
|
|
|
|
|
|
|
|
|
|
7. Job Made Ladders |
0 |
1 |
2 |
3 |
|
a. Single
Cleat (Maximum length - 30 feet) |
|
|
|
|
|
Width Between 15" and
20" |
|
|
|
|
|
Side Rails: |
|
|
|
|
|
2' x 4' to 16 feet |
|
|
|
|
|
2' x 6" 16 to 30 feet |
|
|
|
|
|
b. Double
Cleat (maximum length - 24 feet) |
|
|
|
|
|
Width (Each Side) between
7.5" and 22" |
|
|
|
|
|
between outer rail and mid rail |
|
|
|
|
|
Side Rails: |
|
|
|
|
|
2' x 4' to 12 feet |
|
|
|
|
|
2" x 6" 12 to 24 feet |
|
|
|
|
|
c. Cleats
- 2" x 4" at 12" centers |
|
|
|
|
|
(1" x 4" exceptional
quality wood can be used) |
|
|
|
|
|
Secured with 12d common wire nails |
|
|
|
|
|
Staggered nails to prevent
splitting |
|
|
|
|
|
d. General |
|
|
|
|
|
Wood free from defects, cracks,
etc. |
|
|
|
|
|
Rails are continuous lumber or
splices used which develop adequate strength |
|
|
|
|
|
Ladders secured at top and bottom |
|
|
|
|
|
Ladders not painted |
|
|
|
|
|
|
|
|
|
|
|
8. Barricades and
Railings |
0 |
1 |
2 |
3 |
|
a.
Work
areas have limited access through means of flagging or barricades |
|
|
|
|
|
b. Perimeter
guards on elevated floors above four feet |
|
|
|
|
|
c. Floor
openings covered or barricaded |
|
|
|
|
|
e.
Standard
railing 42" high with intermediate rail and 4" high toe board capacity of 200 lbs. |
|
|
|
|
|
9. Fire Prevention |
0 |
1 |
2 |
3 |
|
a. Fire
instruction to personnel |
|
|
|
|
|
b. Fire
extinguishers identified & checked |
|
|
|
|
|
c. Adequate
fire watch maintained |
|
|
|
|
|
e.
"No
Smoking or Open Flame" signs posted and enforced where needed |
|
|
|
|
|
e. Flammable
and combustible signs in place |
|
|
|
|
|
f. Next
monthly inspection date due |
|
|
|
|
|
|
|
|
|
|
|
10. Rigging |
0 |
1 |
2 |
3 |
|
a.
Rigging
equipment for material handling checked for safety before use |
|
|
|
|
|
b. Proper
techniques used in rigging operation |
|
|
|
|
|
|
|
|
|
|
|
11. Electrical
(Lockout/Tagout) |
0 |
1 |
2 |
3 |
|
a. Energy
sources identified |
|
|
|
|
|
b. Lockout
/ tagout devices in place |
|
|
|
|
|
c. One
worker - one lock / tag |
|
|
|
|
|
d. System
(s) tested before work starts |
|
|
|
|
|
e. Group
lockout utilized |
|
|
|
|
|
f. All
locks / tags accounted for |
|
|
|
|
|
|
|
|
|
|
|
12. Excavation |
0 |
1 |
2 |
3 |
|
a. Client
approval before excavation |
|
|
|
|
|
b. Area
protected through use of barricades |
|
|
|
|
|
c. Structures
and utilities secured |
|
|
|
|
|
d. Competent
person has classified soil |
|
|
|
|
|
e. Protection
provided: |
|
|
|
|
|
Slope ______ or Shoring ______ |
|
|
|
|
|
f. Confined
space entry permit acquired |
|
|
|
|
13. Cranes |
0 |
1 |
2 |
3 |
|
a. Crane
inspection records available |
|
|
|
|
|
b.
Operator
documented certification of crane inspection before use |
|
|
|
|
|
c. Pre-Lift: |
|
|
|
|
|
Load chart used |
|
|
|
|
|
Hand signals agreed upon |
|
|
|
|
|
Affected trades notified |
|
|
|
|
|
Rigging inspected |
|
|
|
|
|
Tag lines utilized |
|
|
|
|
|
Crane level within 1% |
|
|
|
|
|
d. Outriggers
on firm ground/planks |
|
|
|
|
|
e. Swing
radius guarded |
|
|
|
|
|
f. Live
electrical lines insulated if required |
|
|
|
|
|
g. Workers
not permitted under loads |
|
|
|
|
|
h. Area
protected through use of barricades |
|
|
|
|
|
|
|
|
|
|
|
14. Concrete
Construction |
0 |
1 |
2 |
3 |
|
a. Forms
properly installed and braced |
|
|
|
|
|
b. Proper
access ways provided where needed |
|
|
|
|
|
c. Adequate
shoring and bracing |
|
|
|
|
|
d. Mixing
and transport equipment properly routed and spotted |
|
|
|
|
|
e. Placing
equipment has appropriate guards and warning signs |
|
|
|
|
|
f. Work
area is free of loose materials and nails |
|
|
|
|
|
15. Masonry |
0 |
1 |
2 |
3 |
|
a. Scaffolding
in accordance with Item 4 |
|
|
|
|
|
b. Masonry
saw properly equipped |
|
|
|
|
|
c. Dust
protection provided where needed |
|
|
|
|
|
d. Proper
material storage |
|
|
|
|
|
e. Proper
disposal of refuse |
|
|
|
|
|
|
|
|
|
|
|
16. Steel Erection |
0 |
1 |
2 |
3 |
|
a. Safety
nets or floors in place |
|
|
|
|
|
b. Fall
protection in use where required |
|
|
|
|
|
c. Ladders,
stairs, or other access provided |
|
|
|
|
|
d. Periphery
railings or wire rope in place |
|
|
|
|
|
e. Tag
lines being used to control loads |
|
|
|
|
|
f.
Bolts or drift pins that are being
knocked out are prevented from falling |
|
|
|
|
|
g. Metal
decking is laid tight and secured from movement |
|
|
|
|
|
h. Floor
openings are guarded |
|
|
|
|
|
i. Employees
working on floats using body harness |
|
|
|
|
|
j.
Material properly stored, away from
outside edge of floor opening |
|
|
|
|
|
17. Flammable Gases
and Liquids |
0 |
1 |
2 |
3 |
|
a. All
containers clearly identified |
|
|
|
|
|
b. Proper
storage practices observed |
|
|
|
|
|
c. Fire
hazards checked |
|
|
|
|
|
d. Proper
storage, protection, signs, and barricades |
|
|
|
|
|
e. Proper
types and number of extinguishers nearby |
|
|
|
|
18.
Comments:
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
SAFETY COORDINATOR SITE SAFETY AUDIT
Person(s) making inspection:__________________ Title:________________________
Date:___________________ Time:____________
Code: 0 - Does Not Apply
1 - Adequate or Proper
2 - Needs Improvement
3 - Needs Immediate Attention
|
1. JOB
SITE INFORMATION: |
0 |
1 |
2 |
3 |
|
a. OSHA and other job site warning posters |
|
|
|
|
|
b. Tool Box Safety Meeting material on site |
|
|
|
|
|
c. Adequate first aid equipment and stretchers available? |
|
|
|
|
|
d. Forms for job site injury and accident records posted? |
|
|
|
|
|
e. Are emergency telephone numbers conspicuously posted? |
|
|
|
|
|
f. Tool Box and Project Safety Meetings? |
|
|
|
|
|
|
|
|
|
|
|
2. HOUSEKEEPING
AND SANITATION: |
0 |
1 |
2 |
3 |
|
a. General neatness of working areas |
|
|
|
|
|
b. Passageways and walkways clear? |
|
|
|
|
|
c. Waste containers provided |
|
|
|
|
|
d. Sanitary facilities adequate and clean |
|
|
|
|
|
e. Adequate supply of drinking water |
|
|
|
|
|
f. Disposable drinking cups |
|
|
|
|
|
g. Adequate lighting |
|
|
|
|
|
h. Trash receptacle for drinking cups |
|
|
|
|
|
|
|
|
|
|
|
3. FIRE
PREVENTION: |
0 |
1 |
2 |
3 |
|
a. Fire instruction to personnel |
|
|
|
|
|
b. Fire extinguishers identified, checked, monthly inspection |
|
|
|
|
|
c. Hydrants clear, access to public thoroughfare open |
|
|
|
|
|
d. Housekeeping |
|
|
|
|
|
e. "No Smoking" signs posted and enforced where needed |
|
|
|
|
|
f. Storage, use and handling of flammable and combustible liquids in accordance with standards |
|
|
|
|
|
g. Clearance, proper mounting, ventilation for temporary heating |
|
|
|
|
|
4. ELECTRICAL
INSTALLATIONS (cont.) |
0 |
1 |
2 |
3 |
|
d. All terminal boxes equipped with required covers |
|
|
|
|
|
e. Have concealed electrical lines been located and marked? |
|
|
|
|
|
f. Proper guards on temporary lights |
|
|
|
|
|
g. GFCI used properly |
|
|
|
|
|
|
|
|
|
|
|
5. HAND TOOLS: |
0 |
1 |
2 |
3 |
|
a. Proper tool for each job |
|
|
|
|
|
b. Neat and secured storage area |
|
|
|
|
|
c. Inspection and maintenance procedure |
|
|
|
|
|
d. System for repairing or replacing damaged tools |
|
|
|
|
|
|
|
|
|
|
|
6. POWER TOOLS: |
0 |
1 |
2 |
3 |
|
a. All power tools operated in a safe manner |
|
|
|
|
|
b. All power operated tools properly guarded |
|
|
|
|
|
c. Electric tools grounded and/or double insulated |
|
|
|
|
|
d. Pneumatic power tools, fuel power tools, hydraulic power tools have required guards |
|
|
|
|
|
|
|
|
|
|
|
7. POWDER ACTUATED TOOLS: |
0 |
1 |
2 |
3 |
|
a. Local laws and ordinances complied with |
|
|
|
|
|
b. Operated only by trained personnel |
|
|
|
|
|
c. Tools checked and in good working order |
|
|
|
|
|
d. Safety goggles and/or face shields available |
|
|
|
|
|
e. Tools not used except on recommend materials |
|
|
|
|
|
f. Powder actuated tools have required safeguards |
|
|
|
|
|
g. Tools and charges protected from unauthorized use |
|
|
|
|
|
f. Competent instruction and supervision available |
|
|
|
|
|
|
|
|
|
|
|
8. LADDERS: |
0 |
1 |
2 |
3 |
|
a. Ladders inspected and in good condition |
|
|
|
|
|
b. On site made ladders constructed of sound materials |
|
|
|
|
|
c. Stepladders fully open when in use |
|
|
|
|
|
d. Rungs or cleats not over 12” on center |
|
|
|
|
|
e. Metal ladders not used around electrical hazards |
|
|
|
|
|
f. Are ladders unpainted |
|
|
|
|
|
g. Are ladders equipped with safety shoes |
|
|
|
|
|
|
|
|
|
|
|
9. SCAFFOLDING: |
0 |
1 |
2 |
3 |
|
a. Scaffold footing and anchorage |
|
|
|
|
|
b. Guardrails and toe boards on all scaffolds more than 10’ high or where needed |
|
|
|
|
|
c. Scaffolds and parts damaged or weakened |
|
|
|
|
|
9. SCAFFOLDING
(cont.) |
0 |
1 |
2 |
3 |
|
d. Access ladder provided for scaffolds |
|
|
|
|
|
e. Wire mesh or equivalent available for scaffolds when persons must pass under scaffolds |
|
|
|
|
|
f. Is the scaffold plumb and square with cross bracing? |
|
|
|
|
|
|
|
|
|
|
|
10. HOISTS,
CRANES AND DERRICKS: |
0 |
1 |
2 |
3 |
|
a. Cables and sheaves |
|
|
|
|
|
b. Slings and chains, hooks and eyes |
|
|
|
|
|
c. Equipment firmly supported |
|
|
|
|
|
d. Outriggers |
|
|
|
|
|
e. Power line signs, and other operating signs, in plain view of operator |
|
|
|
|
|
f. Proper loading and capacity at proper radius charts |
|
|
|
|
|
g. All equipment properly lubricated and maintained |
|
|
|
|
|
h. Signalmen where needed |
|
|
|
|
|
i. Signals understood and observed |
|
|
|
|
|
j. Are inspection and maintenance logs maintained? |
|
|
|
|
|
k. Are guards over moving parts? |
|
|
|
|
|
l. Proper fire protection |
|
|
|
|
|
|
|
|
|
|
|
11. HEAVY
EQUIPMENT: |
0 |
1 |
2 |
3 |
|
a. Regular inspection and maintenance |
|
|
|
|
|
b. Lubrication and repair of moving parts |
|
|
|
|
|
c. Lights, brakes, warning signals operative |
|
|
|
|
|
d. Wheels chocked when necessary |
|
|
|
|
|
e. Haul roads well maintained and laid out properly |
|
|
|
|
|
f. Protection when equipment is not in use |
|
|
|
|
|
g. Shut off devices on hose airlines in case of hose failure? |
|
|
|
|
|
h. Noise arresters in use? |
|
|
|
|
|
i. Guards over moving parts? |
|
|
|
|
|
j. Proper fire protection |
|
|
|
|
|
|
|
|
|
|
|
12. MOTOR
VEHICLES: |
0 |
1 |
2 |
3 |
|
a. Regular inspection and maintenance |
|
|
|
|
|
b. Operators licensed and qualified |
|
|
|
|
|
c. Local and state vehicle laws and regulations observed |
|
|
|
|
|
d. Brakes, lights, warning devices operative |
|
|
|
|
|
e. Weight limits and load sizes controlled |
|
|
|
|
|
f. Personnel carried in a safe manner |
|
|
|
|
|
g. All glass in good condition |
|
|
|
|
|
h. Back-up signals provided |
|
|
|
|
|
i. Fire extinguishers installed where required? |
|
|
|
|
|
13. BARRICADES: |
0 |
1 |
2 |
3 |
|
a. Floor openings planked over or barricaded |
|
|
|
|
|
b. Roadways and sidewalks effectively protected |
|
|
|
|
|
c. Adequate lighting provided |
|
|
|
|
|
d. Traffic controlled |
|
|
|
|
|
e. Perimeter guards on elevated floors |
|
|
|
|
|
|
|
|
|
|
|
14 HANDLING
AND STORAGE OF MATERIALS: |
0 |
1 |
2 |
3 |
|
a. Are materials properly stored or stacked? |
|
|
|
|
|
b. Are passageways clear? |
|
|
|
|
|
c. Stacks on firm footings, not too high |
|
|
|
|
|
d. Are materials protected from weather conditions? |
|
|
|
|
|
e. Protection against falling into hoppers and bins |
|
|
|
|
|
f. Is dust protection observed? |
|
|
|
|
|
g. Extinguishers and other fire protection available |
|
|
|
|
|
h. Is traffic controlled in the storage area? |
|
|
|
|
|
|
|
|
|
|
|
15. EXCAVATION
AND SHORING: |
0 |
1 |
2 |
3 |
|
a. Are adjacent structures properly shored? |
|
|
|
|
|
b. Is shoring and sheathing used for soil control? |
|
|
|
|
|
c. Are roads and sidewalks supported and protected? |
|
|
|
|
|
d. Is material stored too close to excavations? |
|
|
|
|
|
e. Is excavation barricaded and lighting provided? |
|
|
|
|
|
f. Is equipment a safe distance from edge of excavation? |
|
|
|
|
|
g. Are ladders provided where needed? |
|
|
|
|
|
h. Are equipment ramps adequate? |
|
|
|
|
|
i. Is job supervision adequate? |
|
|
|
|
|
j. Have concealed utility lines been located and marked? |
|
|
|
|
|
|
|
|
|
|
|
16. DEMOLITION: |
0 |
1 |
2 |
3 |
|
a. Are operations posted and controlled? |
|
|
|
|
|
b. Is there protection of adjacent structures? |
|
|
|
|
|
c. Are material chutes used? |
|
|
|
|
|
d. Is there sidewalk and other public protection? |
|
|
|
|
|
e. Clear operating space for trucks and other vehicles |
|
|
|
|
|
f. Adequate access ladders or stairs |
|
|
|
|
|
g. Have concealed utility lines been located and marked? |
|
|
|
|
|
|
|
|
|
|
|
17. FLAMMABLE
GASES/LIQUIDS: |
0 |
1 |
2 |
3 |
|
a. All containers clearly identified |
|
|
|
|
|
b. Proper storage practices observed |
|
|
|
|
|
c. Fire hazards checked |
|
|
|
|
|
d. Proper storage, protection, signs, barricades |
|
|
|
|
|
e. Proper types and numbers of extinguishers nearby |
|
|
|
|
|
|
|
|
|
|
|
18. WELDING
AND CUTTING: |
0 |
1 |
2 |
3 |
|
a. Are operators qualified? |
|
|
|
|
|
b. Screens and shields available |
|
|
|
|
|
c. Goggles, gloves, clothing available |
|
|
|
|
|
d. Equipment in operating condition |
|
|
|
|
|
e. Electrical equipment grounded |
|
|
|
|
|
f. Power cables protected and in good repair |
|
|
|
|
|
g. Fire extinguishers of proper type |
|
|
|
|
|
h. Inspection for fire hazards |
|
|
|
|
|
i. Flammable materials protected |
|
|
|
|
|
j. Gas cylinders upright, secured and properly stored |
|
|
|
|
|
k. Gas lines protected and in good condition |
|
|
|
|
|
|
|
|
|
|
|
19. PERSONAL
PROTECTIVE EQUIPMENT: |
0 |
1 |
2 |
3 |
|
a. Eye protection |
|
|
|
|
|
b. Face shields |
|
|
|
|
|
c. Respirators and masks |
|
|
|
|
|
d. Helmets and hoods |
|
|
|
|
|
e. Head protection |
|
|
|
|
|
f. Gloves, aprons and sleeves |
|
|
|
|
|
g. Ear protection |
|
|
|
|
|
h. Body harnesses and lifelines provided |
|
|
|
|
|
i. Proper shoes, trousers and shirts worn where needed |
|
|
|
|
|
20. CONCRETE
CONSTRUCTION: |
0 |
1 |
2 |
3 |
|
a. Forms properly installed and braced |
|
|
|
|
|
b. Proper access ways provided where needed |
|
|
|
|
|
c. Adequate shoring and bracing |
|
|
|
|
|
d. Mixing and transport equipment properly routed and spotted |
|
|
|
|
|
e. Placing equipment has appropriate guards and warning signs |
|
|
|
|
|
f. Work area is uncluttered and free of loose material with nails |
|
|
|
|
|
|
|
|
|
|
|
21. MASONRY: |
0 |
1 |
2 |
3 |
|
a. Scaffolding has adequate planking, handrails, toe boards and access |
|
|
|
|
|
b. Masonry saw properly equipped |
|
|
|
|
|
c. Eye and dust protection provided where needed |
|
|
|
|
|
d. Hoisting equipment in good operating condition |
|
|
|
|
|
e. Proper material storage |
|
|
|
|
|
f. Proper disposal of refuse |
|
|
|
|
|
22. STEEL
ERECTION: |
0 |
1 |
2 |
3 |
|
a. Safety nets or floors in place |
|
|
|
|
|
b. Fall protection being used where required |
|
|
|
|
|
c. Ladders, stairs or other access provided |
|
|
|
|
|
d. Periphery railing or wire rope in place |
|
|
|
|
|
e. Tag lines being used to control loads |
|
|
|
|
|
f. Bolts or drift pins that are being knocked out are prevented from falling |
|
|
|
|
|
g. Metal decking is laid tight and secured from movement |
|
|
|
|
|
h. Floor openings are guarded |
|
|
|
|
|
i. Employees working on floats using body harnesses |
|
|
|
|
|
j. Material properly stored away from outside edge or edge of floor openings, etc. |
|
|
|
|
COMMENTS: ________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
SAFETY OBSERVATION
Date__________________Client______________________JobNo.____________________
Superintendent___________________________ Observed By____________________________
|
|
Acceptable |
Unacceptable |
|
Personal Protective
Equipment |
|
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Eye Protection |
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Hard Hat |
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Fall Protection |
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Housekeeping |
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Electrical |
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Cords properly suspended |
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GFI in use |
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Ladders Properly Used/Secured |
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Scaffolding
Properly Erected/Tagged |
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Steel Erection |
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Taglines used |
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Guardrails/warnings posted |
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Floor openings protected |
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Fire Prevention Practices Followed |
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Excavation |
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Properly shored or reposed |
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Safe access |
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Barricades |
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Cutting/Welding |
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Screens in use |
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Fire extinguisher available |
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Bottles properly stored |
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Tools |
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Good repair |
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Properly used |
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Guards in place |
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WIRE ROPE INSPECTION
|
WIRE
ROPE |
A. NO. BROKEN WIRES PER. (Indicate actual no., if
none, so indicate) |
B. DIAM. WEAR (Amount of wear for most
wire & overall rope. If none, so
indicate) |
C. KINKED CRUSHED CUT, LOSS OF
LAY, (State specific condition,
if none, so indicate) |
D. LUBED, CORROSION (If OK, so
indicate, if corrosion, heat or other damage from any source) |
E. TERMINAL TACKLE BLOCKS,
HOOKS, ETC. (Note any sub-standard conditions inc. safety latch mechanism) |
CRANE WIRE ROPE INSEPCTION RECORD:
(1) (2) (1) (2)
TYPE SIZE LAY STRAND IND TOT.
WIRE ROPE
Main
Hoist
Load
Line
Boom
Hoist
Top
Lift
Jib
Hoist
Whip
Line
Pendants
Main
Jib
Guys
Upper
Jib
Guys
Lower
OSHA REPLACEMENT CRITERIA
RUNNING ROPES STANDING
ROPES
A. (1) Six random breaks in one lay. A. (1) More than two in one lay exc. end
connections.
(2) Three breaks in one strand in one lay. (2) One break at end
connection.
B. (1) 1/3 orig. diam. of individual outside wires. B. (1)
None normally accepted.
(2) Varies by size.
Ex. 1/16" diam. of 7/8" to (2)
None normally except severe overload.
1-1/8" rope (refer to 1926.550 (4 IV). C. Any
evidence, esp. loss of lay at end connection.
C. Any evidence of distortion of rope structure D. Especially
at end connection.
esp. loss of lay at end connections. E. Sockets,
eyes, clips & clamps, damaged, worn, etc.
D. Damaged sockets, loose clips, loose wedges (LOCATION) Job #
damaged or cracked blocks, sheaves, hooks, etc. Inspected by:
DATE INSPECTED:____________________________________
DAILY TRUCK CRANE INSPECTION
|
A. TRUCK CRANES |
O.K. |
Unsatisfactory Cond. - Note |
Correction |
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1. Tires |
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2. Outriggers |
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3. Fuel Tank |
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4. Swing Radius Protection |
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5. Drivers Cab |
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a. Clean |
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b. Windows |
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6. Brakes |
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7. Hydraulic System |
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8. Access Steps |
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9. Operators Cab |
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10. Load Lines |
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11. Boom Lines |
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12. Pendants |
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13. Hooks |
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14. Drums |
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a. Brakes |
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b. Friction |
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c. Hydraulics |
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d. Air |
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15. Drive Guards |
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16. Boom |
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17. Boom Stops |
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18. Swing Mechanism |
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19. Fire Extinguisher |
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DAILY CRAWLER CRANE INSPECTION
|
B. CRAWLER CRANES |
O.K. |
Unsatisfactory Cond. - Note |
Correction |
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1. Tracks & Drive |
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2. Swing Mechanism |
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3. Operators Cab |
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a. Windows |
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b. Seat |
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c. Controls |
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d. Warnings Posted |
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e. Clean |
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f. Access |
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4. Engine Compartment |
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a. Clean |
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b. Engine Operating Properly |
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c. Access |
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5. Load Lines |
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6. Boom Lines |
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7. Pendants |
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8. Hooks |
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9. Drums |
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a. Brakes |
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b. Friction |
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c. Hydraulics |
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d. Air |
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10. Drive Guards |
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11. Boom |
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12. Boom Stops |
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13. Fire Extinguisher |
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INSPECTION
CHECK LIST FOR HYDRAULIC CRANES
INSPECTED
BY
MODEL
OF VEHICLE
JOB
LOCATION
STATE
YES, NO, OK OR COMMENT (NO CHECK MARKS)
GENERAL Appearance Paint
Cab Glass________Wiper
Boom Angle Indicator
Load
Indicator Load Charts
ENGINE Oil Level & Condition Hour Meter
Operating
Condition
Cooling
System Anti-Freeze
Battery
Condition
Engine
Instruments
All
Guards in Position
Comments:
CARRIER Brakes Parking Brake
Tire Condition: R.F. L.F.
R.R. L.R.
Lights Brake Lights
Transmission Slipping Noisy
Outriggers: R.F. L.F.
R.R. L.R.
Steering - Front Rear
Comments:
BOOM Cable Condition
Hook Damage Spread
Winch Brake Pump Noise
Cylinders-Note Leakage, Drift &
Speed of Operation
Crowd
Hoist
Guide Shoes
Swing Jib
Limit
Switch (Test)
OTHER &
COMMENTS - NOTE ANY POTENTIAL
HAZARDS OR MALFUNCTIONS.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
GAS OR DIESIL POWERED EQUIPMENT INSPECTION FORM
|
Equipment Number: |
Operator's Name: |
Project Location: |
Date: |
HOUR METER/SPEEDOMETER READING - _________________________ HOURS/MILES
___________________________________________________________________________
Check () boxes accordingly ( ) OK ( ) Needs attention or repair
|
VISUAL CHECKS: |
OPERATIONAL CHECKS: |
||||
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Engine Oil Level |
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Horn |
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Radiator water level when cold |
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Steering |
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Fuel level |
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Service brakes |
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Obvious damage and leaks |
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Parking brake |
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Tire condition |
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Hydraulic controls |
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Head and tail lights |
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Directional signals |
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Warning lights |
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Backup alarm |
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Hour meter/speedometer |
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Fire Extinguisher |
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Other gauges and instruments |
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Current maintenance sticker |
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Comments: (Explain
all items needing attention or repair.)
RIGGING INSPECTION
1. Purpose
The purpose of this procedure is to establish an inspection criteria for all rigging used on the construction site.
2. Responsibility
The safety coordinator shall be
responsible for the implementation of this procedure on each jobsite. It is the responsibility of the
superintendent for compliance to this procedure.
3. Definitions
Lay - The distance it takes the wire strand to make one complete spiral.
Strand - Group of wires about another to produce one section of rope.
4. General
Requirements
All rigging shall be given a unique identification number. This number shall be clearly marked on the rigging.
Each day, before any rigging is used, it shall be inspected by a competent person, and documented on the appropriate inspection forms.
Once each month, all rigging shall be inspected by the superintendent. After his inspection, a colored dot shall be applied to each piece of rigging, indicating the month it was inspected. The tape shall be applied as follows.
1. Chain Falls/Come-a-Longs: On the body
2. Wire Rope Chokers/Synthetic Chokers: Below the eye
3. Shackles: On the side, above the pin
Color coding example:
January Orange July White
February Brown August Green
March Yellow September Gray
April Black October Blue
May Light Blue November Light Green
June Purple December Red
Criteria used for rejection of the rigging is outlined in the inspections section of this procedure.
Any rigging found having any of the following conditions or exceeding limits outlined in item 4 shall be immediately removed from service and repaired by an authorized agent or be destroyed.
The superintendent shall maintain all inspection records for the duration of the job. Upon completion of the job, the records shall be forwarded to the equipment superintendent.
5. Inspections
If any of the following conditions are found, the sling shall be removed from service.
Wire Rope
Ten (10) randomly distributed broken wires in one (1) lay or five (5) broken wires in one strand.
Wear/scraping of 1/3 of the original diameter of the outside strand.
Kinking, crushing, or bird caging or other damage that distorts the rope structure.
End attachments that are cracked, deformed or worn. End attachments include thimbles, sockets, swages, etc.
Any evidence of heat.
Web Slings
Acid or caustic burns.
Melting or charring of any part of the sling.
Snags, punctures, tears, or cuts.
Worn or broken stitches.
Distortion of any portion of the sling.
Powdered fibers between the stitches.
Overloading of the sling.
Hooks
Any cracks or gouges. These can be repaired by grinding lengthwise only, following the hook contour, provided the reduced dimension is within the limits shown below:

ZONE
A: REPAIR NOT REQUIRED
ZONE
B: 10% OF ORIGINAL DIMENSION
ZONE
C: 5% OF ORIGINAL DIMENSION
ZONE
D: SEE MINIMUM THREAD SIZE CHART
Hooks whose throat opening has been increased or whose tip is bent more than 10º out of plane from the hook body.
Hooks with defective safety latches.
All hooks shall be maintained on an annual basis.
Shackles
Any cracks, severe gouges or nicks.
Shackles with excessive wear at the pin or bow.
Any measurable deformation or twist.
Any separation of the legs beyond those listed on Chart 1.
Chains and
Chain Fittings*
Twisting of the link or any other type of disfigurement.
Shock loading.
Deterioration due to strain, usage or corrosion.
Used to carry load in excess of working load limit.
Wear on any point of a link exceeding the values listed below.
|
Link Material
Diameter |
Max Allowable Wear |
|
1/4 |
3/64 |
|
3/8 |
5/64 |
|
1/2 |
7/64 |
|
5/8 |
9/64 |
|
3/4 |
5/32 |
|
7/8 |
11/64 |
|
1 |
3/16 |
|
1 1/8 |
7/32 |
|
1 1/4 |
1/4 |
|
1 3/8 |
9/32 |
|
1 1/2 |
5/16 |
|
1 3/4 |
11/32 |
Chain
Falls/Come-a-longs
For chains and hooks, refer to the particular section for the acceptance/rejection criteria.
The chain fall/come-a-long shall be removed from service if the body shows any evidence of cracks, broken pins, missing screws or large dents.
* Chains and chain fittings shall be examined to the criteria above and be thoroughly examined at least once each year. This shall be documented on the rigging inspection sheet.
Regular inspection of wire rope and equipment has a three-fold purpose. First, it reveals the condition of the rope and indicates the need for replacement. Second, it sometimes tells if the most suitable type of rope is being used. Third, it makes possible the discovery and correction of faults in equipment or operation which cause costly accelerated rope wear.
Such inspections should be carried out by a person who has learned through special training or practical experience what points to look for and who knows how to judge and explain the importance of any abnormal conditions he may discover. It is the inspector's responsibility to obtain and follow the proper inspection criteria for the application being inspected.
The following page illustrates typical wear and damage which are frequently encountered.
EXAMPLES OF WEAR AND ABUSE
Far too many web slings have to be discarded prematurely simply because abusive and careless work habits caused irreparable damage. Following are examples of damage typically caused by abuse and misuse. Regardless of whether a sling shows damage from abuse or normal wear, the overriding rule in all cases is that sling eyes should be cut and the sling discarded immediately whenever damage is detected.
Tensile Break
A tensile break is characterized by a frayed appearance at the point of failure or damage. Such damage is caused by loading the sling beyond its existing strength. The example pictured was pulled to destruction on a testing machine.
Cuts
A cut is easily identified by a clean break in the webbing structure or fibers and usually results from the sling contacting a sharp object or unprotected edge of a load. Such damage may be found anywhere in the body or eyes of a web sling. Red Guard warning yarns are woven into webbing of many slings to provide a warning when a serious cut has occurred. Cuts from contact with sharp corners during lifts can often be avoided by using wear pads on the sling for protection of the fabric.
Cut and Tensile
Damage
The sample shown below illustrates a typical shop failure in which a sling is used after having received a cut by a sharp object along one edge of the sling body. The cut severely reduces lifting capacity, and continued usage will result in the sling breaking much as shown. Such a failure often occurs at a level far below the rated capacity of the sling.
Abrasion Damage
The most common abrasion damage occurs either when a sling slips while in contact with a load during a lift, or when being pulled from under a load. Abrasion is characterized by frayed fibers on the surface which exposes the "picks", or cross fibers, of the webbing that hold in place the load-bearing (lengthwise) fibers. Further abrasion at this point will expose the Red Guard warning yarns to signal the inspector or sling user that serious damage -- and loss of lifting capacity -- has occurred. Any damage to load-bearing fibers should be viewed critically.
Acid Damage
Although polyester webbing has considerable resistance to certain acids -- and nylon should never be exposed to possible contact with an acid -- any contact with strong acids should be avoided. Metal fittings on slings should not be exposed to any acid or corrosive liquid.
Example A: The damage shown here to nylon webbing occurred when sulfuric acid (such as used in an automobile battery) was heated to 100º C. (212º F.) and dropped on the webbing. The charring of surface fibers seen here is typical of acid damage. The deterioration shown will continue over time and severely affect webbing strength.
Example B: A piece of nylon webbing was immersed in sulfuric acid at room temperature for three weeks, resulting in the significant damage shown. Note that fibers are softened and swollen, and the entire fabric is grossly distorted, virtually destroying the webbing. Precautions should be taken never to store slings where they may be exposed to acid fumes (which can be as destructive as liquid), or to possible contact with acid.
|
|
Tensile Break Abrasion Damage Cut Acid Damage "A" Cut & Tensile Damage Acid Damage "B" |
|
WIRE ROPE
INSPECTION
All wire ropes wear out eventually.
Because wire rope gradually loses work capability throughout its service life, periodic inspections are necessary. Applicable industry standards such as ANSI B30.2 for Overhead and Gantry Cranes or Federal Regulations such as OSHA refer to specific inspection criteria for specific applications.
Any wire rope should be thoroughly inspected at regular intervals. The longer it has been in service or the more severe the service, the more thoroughly and frequently it should be inspected.
|
An illustration of a wire which has broken under tensile load in excess of its strength. It is typically recognized by the "cup and cone" appearance at the point of fracture. The necking down of the wire at the point of failure to form the cup and cone indicates that failure occurred while the wire retained its ductility. |
A wire rope which has been subjected to repeated bending over sheaves under normal loads. This results in "fatigue" breaks in individual wires, these breaks being square and usually in the crown of the strands. |
|
An illustration of a wire which shows a fatigue break. It is recognized by the squared off ends perpendicular to the wire. This break was produced by a torsion machine which is used to measure the ductility. This break is similar to wire failures in the field caused by excessive bending. |
An example of "fatigue" failure of a wire rope which has been subjected to heavy loads over small sheaves. The usual crown breaks are accompanied by breaks in the valleys of the strands, these breaks being caused by "strand nicking" resulting from the heavy loads. |
|
|
A
single strand removed from a wire rope subjected to "strand
nicking". This condition is the result
of adjacent strands rubbing against one another and is usually caused by core
failure due to continued operation of a rope under high tensile load. The ultimate result will be individual
wire breaks in the valleys of the strands. |
|
Typical evidence of wear and abuse |
Localized wear over an equalizing sheave. The danger of this type wear is that it is not visible during operation of the rope. This emphasizes the need of regular inspection of this portion of an operating rope. |
|
|
A "bird cage". Caused by sudden release of tension and resultant rebound of rope from overloaded condition. These strands and wires will not return to their original positions. |
An
example of a wire rope with a high strand, - a condition in which one or two
strands are worn before adjoining strands.
This is caused by improper socketing or seizing, kinks or dog legs. Picture A is a close-up of the
concentration of wear and B shows how it recurs in every sixth strand (in a
six strand rope). |
A close-up of a rope subjected to drum crushing. Note the distortion of the individual wires and displacement from their normal position. This is usually caused by the rope scrubbing on itself. |
|
A typical failure of a rotary drill line with a poor cut-off practice. These wires have been subjected to excessive peening causing fatigue type failures. A predetermined, regularly scheduled, cut-off practice will go far toward eliminating this type of break. |
A wire rope which has been kinked. A kink is caused by pulling down a loop in a slack line during improper handling, installation, or operation. Note the distortion of the strands and individual wires. Early rope failure will undoubtedly occur at this time. |
Drum crushing and "spiralling" in a winch line caused by the small drums, high loads, and multiple winding conditions frequently found on winches. |
CHART 1
|
SHACKLES (ALL TYPES) ---Weldless Construction ---Forged Alloy Steel |
||
|
STOCK DIAMETER (Inches) |
INSIDE WIDTH AT PIN (Inches) |
MAX SAFE WORKING LOAD SINGLE VERTICAL PULL (Pounds) |
|
3/16 |
3/8 |
665 |
|
1/4 |
15/32 |
1,000 |
|
5/16 |
17/32 |
1,500 |
|
3/8 |
21/32 |
2,000 |
|
7/16 |
23/32 |
3,000 |
|
1/2 |
13/16 |
4,000 |
|
5/8 |
1 1/16 |
6,500 |
|
3/4 |
1 1/4 |
9,500 |
|
7/8 |
1 7/16 |
13,000 |
|
1 |
1 11/16 |
17,000 |
|
1 1/8 |
1 13/16 |
19,000 |
|
1 1/4 |
2 1/32 |
24,000 |
|
1 3/8 |
2 1/4 |
27,000 |
|
1 1/2 |
2 3/8 |
34,000 |
|
1 3/4 |
2 7/8 |
50,000 |
|
2 |
3 1/4 |
70,000 |
|
2 1/2 |
4 1/8 |
100,000 |
|
3 |
5 |
150,000 |
|
3 1/2 |
5 3/4 |
200,000 |
|
4 |
6 1/2 |
260,000 |
SYNTHETIC WEB SLING
RIGGING INSPECTION FORM
Inspected By:____________ _________Date:_____________ Color:________________
DESCRIPTION |
BURNS |
MELTING OR CHARRING |
SNAGS, PUNCTURES, CUTS, TEARS |
BROKEN/ WORN STITCHES |
DISTORTION |
POWERED FIBERS |
REMOVE FROM SERVICE DATE |
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CHAIN
FALL/COME-A-LONG
INSPECTION
FORM
Inspected By
_____________________Date:________________Color:________________________
|
DESCRIPTION |
DAMAGE TO BODY OR HOUSING |
SAFETY LATCH IN WORKING
ORDER |
HOOK THROAT OPENED 10% OR
GREATER |
CRACKS IN HOOK |
EXCESSIVE CHAIN WEAR ENLONGATION |
OTHER |
REMOVE FROM SERVICE |
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CHAIN
INSPECTION
FORM
Inspected By:____________ ________________Date:_______________ Color: __________
|
DESCRIPTION |
TWISTING OF LINK(S) |
EVIDENCE OF DETERIORATION |
EXCESSIVE WEAR |
CORROSION |
ELONGATION |
DATE REMOVED FROM SERVICE |
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WIRE ROPE
RIGGING INSPECTION FORM
Inspected By:_________________________
Date:_____________ Color: _______________
|
DESCRIPTION |
BROKEN WIRES IN ONE LAY |
BROKEN WIRES IN ONE STRAND |
EXCESSIVE WEAR |
CRUSHING KINKING BIRD CAGING |
EVIDENCE OF HEAT |
END ATTACHMENT CRACK, WORN, DEFORM |
REMOVE FROM SERVICE DATE |
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SHACKLE
INSPECTION
REPORT
Inspected By:
_____________________________Date:______________
Color: __________
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DESCRIPTION |
VISIBLE CRACKS |
GOUGES OR NICKS |
EXCESSIVE WEAR |
TWISTING |
REMOVE FROM SERVICE |
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BODY HARNESS AND LANYARD
INSPECTION
1. Purpose
To establish an inspection criteria and interval for body harnesses and lanyards.
2. Responsibility
It is the superintendent's responsibility to ensure all harnesses and lanyards are inspected as outlined in this procedure.
3. Inspection
All harnesses and lanyards shall be inspected before each use. The monthly inspection shall be documented on the attached form. Any part of the harness or lanyard failing an inspection point as outlined below shall result in that component being removed from service and destroyed.
Once a month, all harnesses and lanyards shall be inspected by the superintendent. After his inspection, a colored dot shall be applied to the shoulder strap and at the snap on the lanyards indicating the month it was inspected. Below is an example of color coding.
Color coding example:
January Orange July White
February Brown August Green
March Yellow September Gray
April Black October Blue
May Light Blue November Light Green
June Purple December Red
a. Harness
1. Waist belt/leg and shoulder straps
a. Deformed grommets
b. Broken, cut, pulled stitches
c. Cuts, abrasions, burns to the webbing
d. Broken web strands *
e. Deformed, cracked buckles
f. Enlarged tongue holes in the waist belt
g. Any holes punched in the webbing to adjust the fitting
* Hold the harness in hands 6-8 inches apart and bend the webbing into an inverted "U". This causes surface tension, exposing the defects. This shall be done for the entire harness.
2. D-Rings
a. Any distortion to the D-ring
b. Excessive pitting or oxidation
c. Any cracks, gouges, burrs
d. Friction buckles
1. Deformed, cracks, sharp edges
2. Straightness of the inner and outer bars
3. Attachment Points (hardware/straps)
a. Broken, cut, pulled
b. Loose rivets
4. Friction Buckles
a. Deformed, cracks, sharp edges
b. Straightness of the inner and outer bars
b. Lanyards
1. Strap Type
a. Cuts, abrasions, burns to the webbing
b. Broken, cut, pulled stitches
c. Broken web stands*
d. Friction buckles
1. Deformed, cracks, sharp edges
2. Straightness of the inner and outer bars
* Hold the lanyard in hands 6-8 inches apart and bend the webbing into an inverted "U". This causes surface tension, exposing the defects. This shall be done for the entire length of the lanyard.
2. Rope Type
a. Broken strands*
b. Cuts, burns
*Untwist the rope enough to inspect the internal lays, after inspection of the external this shall be done for the entire length.
3. Cable Type
a. Cuts, burns or stretching of the plastic jacket.
4. Snap Hooks
a. Excessive wear
b. Distortion
c. Cracks, gouges, excessive pitting
d. Malfunctions (cannot open the snap or it will not fully close on the mating surface.)
c. Deceleration Devices
1. Broken, cut, pulled stitches in the webbing
2. Burns in the jacketing
3. Pulled, broken stitches in the jacket or evidence of stretching of the jacket, indicating stress.
4. Defects outlined in snap hooks.
BODY HARNESS INSPECTION REPORT
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PROJECT NUMBER |
PROJECT NAME |
|||||||||
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INSPECTED BY |
COLOR CODE |
|||||||||
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BODY HARNESS CHECKLIST: 1. Belt Webbing or Leather 5. Lanyards 2. All Stitching 6. Double Locking Safety Latches 3. Rivets and Eyelets 7. Certification or Data Tag 4. D-Ring(s), Buckles(s) 8. Personal owned |
||||||||||
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EMPLOYEE NAME |
MFG'S SERIAL NUMBER |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
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LADDER
INSPECTION
1. Purpose
The intent of this procedure is to provide inspection criteria
for manufactured and job fabricated ladders used at SMC facilities.
2. Responsibility
It
is the responsibility of the superintendent for the inspection of all
ladders. Ladders shall be inspected as
part of the weekly documented audits.
They shall also be inspected once a month and the results documented on
the attached forms.
3. Manufactured Ladders
Manufactured
ladders shall be free of the following defects:
Missing/Bent/Cracked
Rungs
Split
Side Rails
Missing/Loose
Rivets
Bent/Broken
Braces
Missing/Damaged
Feet
Corroded
Components
Evidence
of Fire
4. Job
Made Ladders
Job
made ladders shall be free of the following defects:
Side
Rails Straight Grained, Knot Free
Cleats
Straight Grained, Knot Free
Filler
Strips Secured
No
Cracks, Splinters
Ladder
Is Not Painted
No
Missing Nails
All
Cleats Tightly Secured
Evidence
of Fire
Rotting
Wood
If
any defects noted above are found on any ladder, it shall be removed from
service and the necessary repairs made as soon as possible. The rungs shall be blocked with plywood that
spans at least 3 rungs with the words “Do Not Use” printed on it. If repairs cannot be made, the ladder shall
be destroyed.
STEP LADDER INSPECTION
Ladder Number
Inspection Date
Inspected By
Title
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Component |
Acceptable |
Unacceptable |
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Side Rails |
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Missing/Damaged Feet |
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Split/Cracked |
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Loose/Missing Rivets |
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Racked/Twisted |
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Cross Braces Bent/Secure |
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Evidence of Fire |
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Rungs |
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Bent/Cracked |
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Corroded |
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Braces Bent |
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Secure |
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Evidence of Fire |
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Spreader |
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Bent |
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Locks in Place |
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Loose/Missing Rivets |
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If defects are noted, ladder was removed from service and
blocked .
(Initial and Date)
STRAIGHT/EXTENSION LADDER INSPECTION
Ladder Number
Inspection Date
Inspected By
Title
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Component |
Acceptable |
Unacceptable |
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Side Rails |
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Missing/Damaged Feet |
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Bent/Split |
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Racked/Twisted |
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Corroded |
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Burrs |
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Evidence of Fire |
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Rungs |
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Bent/Cracked |
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Corroded |
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Burrs |
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Evidence of Fire |
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Accessories |
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Pulley Secure |
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Pulley Free of Defects |
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Rope in Good Condition |
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Slide Guides Bent |
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Slide Guide Secure |
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Interlocks Bent |
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Interlocks Secure |
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If defects are noted, ladder was removed from service and
blocked .
(Initial and Date)
JOB MADE LADDER INSPECTION
Ladder Number
Inspection Date
Inspected By
Title
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Component |
Acceptable |
Unacceptable |
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Side Rails |
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Twisted/Warped/Cracked |
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Splinters/Burrs |
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Racked |
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Evidence of Fire |
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Filler Strips in Place |
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Saw Cuts |
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Rotting Wood |
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Rungs |
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Properly Secured |
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Cracked/Splintered |
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Evidence of Fire |
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Saw Cuts |
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Rotting Wood |
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Other |
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Paint |
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Evidence of Chemical Contact |
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If defects are noted, ladder was removed from service and
blocked .
(Initial and Date)
FIRE EXTINGUISHER
INSPECTION
1. Purpose
The
purpose of the procedure is to establish a consistent format for monthly fire
extinguisher inspection.
2. Inspection
Each
month, the superintendent, the safety coordinator or another competent person
shall complete the Monthly Fire Extinguisher Inspection Checklist.
MONTHLY FIRE EXTINGUISHER INSPECTION CHECKLIST
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PROJECT NUMBER |
PROJECT NAME |
|||||||||
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INSPECTED BY |
DATE: |
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FIRE EXTINGUSHER CHECKLIST: 1. Tag in place showing the last annual inspection? 2. Is shell free of corrosion & damage? 6. Are the lock pin and seal in place? 3. Is hanger attachment & handle intact? 7. Is the gauge readable and the crystal
intact? 4. Is the
nameplate firmly attached & readable?
8. Is the pressure in the correct range? 5. Is the nozzle & hose free of cracks and damage? 9.
Removed from Service? |
||||||||||
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SMC’s ID NUMBER |
MFG'S SERIAL NUMBER |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
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Power Tool
Inspection
Date:___________________ Color Code:_______________
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S/N or SMC # |
Type of Tool |
Cord & Plug |
Guards in place |
Housing complete |
Operates properly |
Taken out of service |
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